Formax FD 7700 Series Document Inserters

High Volume Modular Inserter with Extensive Options to Fit Any Operation

The 7700 Series High-Volume Inserters meet the rigorous demands of nearly every mailing application from direct mail campaigns to mailings containing personal and private information.

The 7700 Series is customizable from the inserter base up. Choose from one of five Tower Feeder-Folders, non-intelligent and intelligent High Capacity Insert Feeders, and in-line Feeder-Folders to meet the exact specifications for your mailings. The modular design enables up to 11 feeders to be combined based on the module configurations. In addition, the 7700 Series can be equipped to read OMR, BCR, 2D, and QR, with codes located anywhere on the page, even reading barcodes on the reverse side of the document!

Its robust folding system folds up to 8 sheets at a time, with the power to process up to 7,000 envelopes per hour, and up to 300,000 finished pieces per month. When processing flats, the 7700 Series can insert sets of up to 80 sheets and/or up to 10mm in thickness with the Thick Set upgrade license. The top-loading envelope hopper holds up to 800 #10 envelopes or 500 10” x 13” flats, in landscape orientation for higher processing speeds.

Designed for user friendly interaction, the 7700 Series features a 22” color touchscreen interface with intuitive graphics, a dynamic time-until-job-completion display, and unlimited programmable jobs, to easily create and run inserting applications. Standard features include a high-capacity 4-foot outfeed conveyor, which can be used in-line or at a 90° angle, an accumulation/divert deck with an integrated reset button, and custom cabinets with casters for sturdy, movable storage.

With modular, flexible, high capacity and intelligent design, the 7700 Series Inserters are ready to take on just about any mailing challenge.

Call today to configure your perfect solution! 877-626-6848

Features

• Modular Design: Flexibility to add feeders, up to 11 feed stations
  
• Intuitive User Interface: Widescreen color touchscreen control
• Quick and Easy Setup: Automatic job setup with document & envelope library
• Programmable Jobs: Unlimited
• Tower Feeder-Folder: 5 Configurations available. Holds up to 2,000 sheets (combinations of 500 and 1,000 sheet feeders).
• Feeder-Folder Module: Feeds inserts without folding, folds C/Z/Half and pre-folded inserts, handles Daily Mail sets, optional full-page code reading. Up to 8 can be used in line.
• Intelligent & Non-intelligent Hi-Cap Insert feeders: Holds up to 10” of material, handles Daily Mail sets, and thin booklets up to 6mm thick.
• Flats Insertion: Inserts into landscape format flat envelopes, up to 10” x 13”
• Versatile: Inserts sets of up to 80 sheets, up to 10mm thick (with optional pack upgrade)
• Fast: Processes up to 7,000 envelopes per hour, up to 14,000 sheets per hour
• Duty Cycle: Up to 300,000 envelopes per month
• Powerful Folding Capacity: Folds up to 8 sheets at a time (one set, Half fold)
• Fold Types: C, Half, Z, Double Parallel and no fold
• Envelope Feeder Capacity: Up to 800 #10 or 6” x 9.5” envelopes, up to 500 10” x 13” landscape flats
• Double Document Detection: Infrared and electromechanical
• Accumulation/Divert Deck: High-speed/capacity accumulator, divert tray holds up to 300 sheets
• Interactive Display: Predictive Intelligence shows time remaining until job completion
• Continuous Operation: Versatile Feeders are bottom-feeding for reloading on-the-fly
• Accumulator Reset Button: Restart right from the accumulator, after refilling feeders or changing jobs

Inserting Features

• Code Reading: OMR, BCR, 2D, QR, can read barcode from the reverse side of document
  
• Various Media: Inserts coated & glossy booklets or DVDs, with optional High Capacity Versatile Feeders
• Full-Width CIS Scanner: Landscape orientation on Tower Feeder and Versatile Feeders
• Daily Mail Mode: Dedicated semi-automatic feed tray allows for feeding stapled or unstapled sets

Options

• Thick Set License: Upgrade set thickness from 6mm or 50 sheets to 10mm or 80 sheets
  
• Envelope Sorter: Sort finished mail pieces based on set specifications
• Custom Cabinets: Ergonomically designed, moveable storage
• Intelligent Reading: OMR, BCR, 2D, and QR Code Reading Software

Specifications

• System Speed: Up to 7,000 envelopes/hour (#10 envelopes)
  
• Accumulation Speed: Up to 14,000 sheets/hour
• Document Feeder Capacity: Up to 2,000 sheets (combinations of 500 and 1,000 sheet feeders)
• Tower Feeder Sheet Size: Up to 16” L portrait feed (folding), 8.5” L landscape feed (no folding)
  Up to 8.5” W portrait feeding (folding), 12” W landscape feed (no folding)
• High-Capacity Insert Feeder: Up to 250 sheets 20# (80gsm), up to 1/4” (6mm) booklets
• Envelope Feeder: Top-loading, up to 800 #10 envelopes or 500 10” x 13” flat envelopes (landscape)
• Envelope Size: 3.9” - 10” H x 8.9” - 13” W*
• Maximum Set/Insert Thickness: Up to 80 sheets, up to 3/8” (10mm) thick
• Maximum Sheet Thickness: Up to 200gsm
• Code Reading: OMR, BCR, 2D Data Matrix, QR, able to read barcodes from reverse side of document
• Duty Cycle: Up to 300,000 pieces per month
• Voltage: 110 V, 60 Hz, 10Amp
• Safety Certifications: UL, CE, FCC certified

* Paper & envelope specifications may vary. All media must be tested.

Make your FD 6306 Inserter even more versatile! Give us a call (877-626-6848) to discuss factory installed options.